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Deposition Technology Innovations - Toll Web Sputter Coaters

Roll to Roll Web Sputter Coating Services

Roll to Roll Web Sputter Coating
Roll to Roll Web Sputter Coating

DTI is a fast growing provider of custom roll to roll web sputter coating services. Our 75+ years of combined industry and technology experience allows us to produce the highest quality toll sputter coating of flexible substrates. Our web coaters are customized to meet our customers' evolving needs for such high technology industries as energy, displays, security films, medical devices and aerospace.

Sputtering is possibly the most versatile of physical vapor deposition (PVD) technologies. Unlike thermal evaporation, there is no high temperature involved in the sputter deposition process allowing coating on a variety of flexible substrates with virtually any metal, alloy or oxide. In addition to our wide range of standard products (see table below), DTI offers full service contract product development. Our engineering team will work with the customer during the entire product development cycle, from feasibility study, through to full production. DTI's product development facility includes a full production size sputter coater, clean room slitting and rewinding as well as advanced inspection equipment. If required, these assets can also be leased for either short or medium term projects, including support personnel.

For more information on our custom sputter coating services, see the table below or contact our sales office to obtain a customized proposal for your product development project.

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Markets

Custom Sputter Coating Capabilities

MaterialsNon-Precious Metals
Nickel Alloys
Copper
Aluminum
Titanium
Stainless Steel
Tungsten
Bismuth
Tin

Precious Metals
Silver
Gold
Palladium
Platinum
Alloys

Ceramic/Dielectric Materials
We can run Oxides, Nitrides, Carbides of most metals, such as:

Titanium Nitride
Titanium Oxide
ITO
Aluminum Oxide
Silicon Dioxide
Copper Nitride
Silicon Nitride
SubstratePlastic Film, Metal strip, Non-woven
Surface ModificationPlasma Treatment
Application ProcessThin Film Sputtering Deposition
  • Reactive (Oxide)
  • Non-Reactive (Metal)
EquipmentThree R2R Wide-Web Sputter Coaters
Multi-Cathode SystemUp to 6 Cathodes
  • Rotatable
  • Planar
Substrate Thickness32-1000 ga (8-250 micron) on polymer films
Roll WidthUp to 78 in (198 cm)
Roll Diameter (OD)Up to 30 in
Light TransmissionOpaque to >90% VLT
ResistivityFrom 0.1 ohms/square up
InspectionClean Room
Testing (Q.C. Equipment)Optical Density (Densitometer)
Visible Light Transmission (VLT) - (Spectrophotometer)
Visible Light Reflectance (VLR) - (Spectrophotometer)
Color - (Spectrophotometer)
Absorbance - (Spectrophotometer)
Emissivity - (Emissiometer)
WVTR
Aging and Weatherability (Climatic chamber)
Additional ServicesProduct/Process Development
Lab Trials
Precision Slitting and Rewinding
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